If you have a prefabricated unit installed in your home now, or you are considering purchasing one, this information is extremely important. One fact that many people
do not realize is how young factory build, or “prefab” units really are. They have only been readily available for purchase for the past 25 years, approximately. However, as a chimney sweep, I deal with them all the time.
Nearly one half of the prefabricated units installed throughout the United States are installed improperly. It is absolutely imperative that installation instructions are followed to the letter, especially specified clearances. Clearances from the firebox and chimney to any combustible material must generally be at least 2”. Most manufacturers require a 2” air space with no insulation. These specifications are of the utmost importance because they prevent a process known as pyrolisis, in which the wood too close to the chimney dries out and will eventually catch fire, at temperatures as low as 200 degrees!
It is absolutely imperative to install a chimney cap to a prefabricated unit. It is not unusual for chimney sweeps to literally carry out buckets of nesting material from the flue systems of these types of fireplaces. Especially older versions of these units have imitation brick housing above the roof, which birds love to nest in. A cap will prevent these nesting materials from catching your house on fire and blocking air flow, which ca
uses the chimney to overheat.
Although it is difficult to inspect firebox clearances, a trip to the attic to check out clearances of the chimney is definitely worth your while. If you find issues in the attic, it is crucial to install access ports to check the clearances in the firebox and monitor conditions as time goes by.
Another thing to consider, especially if you are in the market for prefabs is the fact that each unit is specifically tested and listed specifically for use with one another. The fireplace and the chimney are tested together and approved, meaning that you must go through that same company to obtain a replacement part years down the road.
Often times, these companies will go out of business leaving you stuck. Your prefab unit will reach the end of its useful life when repair of the unit is no longer possible. Be wary that necessary components of the listings may become unavailable.

Traditional Fireplace Screen
Antique Design
rebox (hence, insert.) Fireplace inserts are much more efficient than regular, open wood burning fireplaces and emit a fraction of the pollutants while warming your home.
Replacing damaged brick can be a less expensive repair for your chimney than rebuilding the entire structure. Where a full rebuild is warranted, cutting out and replacing brick is not an acceptable alternative. However, when appropriate, repairing only parts of the chimney can be the most economically sound decision for you as a homeowner.
Used bricks are soft and may quickly deteriorate. If your masonry structure is made with used brick, it is more than likely that you will already know. If you do not, however, there are many tell tale signs that you do. Used bricks are known in a positive light for their beauty. Their rustic aestheticism is incomparable to newer bricks made by more modern procedures. They are bricks recycled or salvaged from prior buildings or construction sites. Often times, used brick are the remnants of older buildings having been torn down to create more modern structures. Some characteristics of used brick include rounded edges, small chips, and a general “tumbled” feel.
Having been in business since 1981, I cannot begin to tell you how many customers calling for an ‘outer estimate,’ a visual inspection and written list of recommendations for chimneys which are deteriorating, spalling, falling, or have been damaged by some natural cause.Often times, an estimator will give you estimates of varying amounts that correlate with different types of repairs and fixes. Although this process can be confusing at times, it is our policy to walk customers through the estimation and repair process.
Repairs for brick or stone paving can be extremely, extremely pricey. Brick walkways or stone patios may have been installed poorly by bricklayers who were not concerned with the quality of the work they did at the home. Some homeowners are faced with problems caused by very large mortar joints, made as such to make room for the unevenly sized bricks used for the construction job. These joints are extremely prone to water damage, and moss and mold growth.
Recent Comments